Zegaapparel Blog

What Is Cut and Sew Manufacturing & How It Works

Table of Contents

Based on an excellent response to our previous articles and many requests, we are writing this detailed guide about what cut and sew and what it means by cut and sew manufacturing.

To simplify things, we are writing a detailed article about cut and sew manufacturing and everything you need to know about it. So let’s get into details and have a deeper look at the cut and sew manufacturing.

What Does Cut & Sew Mean?

Cut and sew is a method in which a fabric having full length and width is cut into different patterns through a cutting machine. After cutting, these pieces are sent to the assembly department and sewn with other parts.

In the cut and sew process, the garment is cut into several patterns or sizes, then the designs are printed over the clothes, for example, on the front of the T-shirt, on sleeves, and more. Once the design is printed over the cut parts, they are sewn with the reaming part of the garments, making them a complete finished clothing product.

The History Of Cut and Sew

It’s an old process that the clothing industry has used for years. Cut and sew also means to provide an augmented look to the existing garment by dividing them into several parts and then joining them all together.

The term cut and sew widely used in the fashion industry, and this process allows fashion designers to screen print their designs over the garment, like sweatshirts, T-shirts, jackets, shirts, or more. Through this process, you can create the whole garment from scratch with one’s own choice of sizing and customization.

The Process Of Cut and Sew Manufacturing

Cut and Sew Manufacturing Process

The cut and sew process might look accessible to you, but when it comes to practice, it takes much hard work and careful consideration. The whole cut and sew manufacturing process is divided into several steps that lead to the making of the final clothing product.

The pre-production involves a strict production process which leads to the manufacturing of the clothing line that is right according to the designer’s requirements. Let’s look at the press for manufacturing clothes through the cut and sew method.

Creating a Specification Sheet

Beginning this process begins by creating a specification sheet detailing all aspects of clothing that is to be manufactured. A designer creates one using measurements, sizes, sketches of sketches of designs that will be produced; and this document acts as the primary tool used by pattern makers and cloth manufacturers alike for providing ideas of their design concept to manufacturers.

Pattern Making

Pattern making is an essential step that requires keen attention. Only experts with adequate knowledge and experience are needed to make patterns for the clothing line. As it’s one of the essential steps in the pre-production process, the pattern maker must have deep knowledge and understanding of the sizing and measurements. At the same time, the measures that are taken in the process must be accurate and correct.

Garment Sampling

After the pattern is developed, the pattern has undergone the process of sample creation, which means the pattern is sewn with the other components of the garment product and then tested over a model to see its sizing and fitting.

Finalizing the Design

If you are lucky, your sample will fit over the design the first time, while it takes a couple of tries to get the final and approved design ready for bulk production. You will also need to adjust the pattern size and sample product by editing the fitting.
It might be time talking, and you might need to repeat this process several times until you get the final product. For example, suppose you have an order of 1000 pcs T-shirts, so it’s far better to have a couple of tries than to find your absolute bulk quantity having an error.
When dealing in bulk quantities, you can expect 2 -4 revisions to meet the client’s requirements exactly.
So this was all about the cut-and-sew manufacturing process. The clothing manufacturers strictly follow these steps and sew clothes manufacturing approach.

Why custom cut & sew, manufacturers are essential for your clothing brand?

The clothing product development is a significant step in every aspect, from making the patterns to designing the print over the T-shirt. Everything needs careful consideration. Even if you have a complete detailed blueprint of your design made along with all the specifications ready, you need someone who can creatively read those details and convert those designs or sketches to a real-life finished clothing product. So here comes the cut-and-sew manufacturer who is professional in creating clothing lines from scratch.

Many custom cut and sew manufacturers are available on the internet, but not all of them are best for your brand. So you carefully need to consider the factors of what kinds of product you are selling to find out which cut and sew manufacture will be the best fit for you. Here are a couple of reasons you need to hire cut and sew manufacturers.

  • The flexibility of production size

One best flexibility options you have by working with the custom cut and sew manufacturer is the flexible production size. Most of the cut and sew manufacturers have a minimum order production quantity so that you can plan according to your needs and budget.

  • Cost-effective

The cut and sew manufacturer is responsible for working over the design or easements you approve, so they must perform their streamlined operation per your design requirements. You get charged just for the services you are getting, making a cost-effective procedure for your brand. You won’t be overcharged for any extra services, and you will only have to pay for the services that you are getting.

Only designing a clothing line takes much time and effort to be finalized. Likewise, pattern making, cutting, and sewing afterward will take much time, and if you can’t wait much longer, you can hire cut-and-sew manufacturers who will get the job done for you, saving you all time, money, and effort.

  • Professionals and experienced people to handle your project

The Benefits Of Cut and Sew Manufacturing

Cut and Sew Manufacturing Benefits

Let’s talk about the benefit of cut and sew manufacturing. Here are a few benefits of the cut and sew process.

Control Over The Quality

No Limitation on Printing

More Durable

The clothes manufactured by cut and sew manufacturing are more durable than other clothing types. With a finished amount and sew product, you can expect to use them for a couple of years. In short, it’s worth having an investment.


  • You can get flawless finished products with the cut and sew method.
  • You have unlimited design options and can work on any customization you want on your clothing line.
  • Cut and sew clothing are comparatively easier and more comfortable to wear.
  • They are durable for longer times.
  • It’s one of the best options to start your private label brand.

Wrapping Up

So this was all about cut and sew manufacturing. As we mentioned, cut and sew clothing lines have a lot to offer. They are durable, comfortable, easy to set, and flexible with any custom design. Moreover, all manufacturers are skilled in cutting and sew manufacturing.

So, you have a pretty good option in the cut market and sew manufacturing. You can opt for overseas clothing manufacturers, as they offer lower prices, and their in-house production capabilities can help you with anything you need.

Share Post
Tom Brady
Tom Brady

Tom Brady is the weekly publisher of fashion blogs and articles. He is devoted to providing his readers with a fast-paced story, whether a blog or an article. What began as an undergraduate hobby of writing about the fashion industry has now become a top blog and full-time role for him. His interest is simple, anything that attracts readers about the fashion industry.

Tom Brady

Tom Brady

Tom Brady is the weekly publisher of fashion blogs and articles. He is devoted to providing his readers with a fast-paced story, whether a blog or an article. What began as an undergraduate hobby of writing about the fashion industry has now become a top blog and full-time role for him. His interest is simple, anything that attracts readers about the fashion industry.