As you start up your brand, you will encounter many unfamiliar terms, such as “cut and sew.” Cut and sew is one of them. As you transition into starting your own brand, one of the key steps should be finding an appropriate manufacturer to partner with. We understand this can be challenging – let us make this part easy for you.
Based on an excellent response to our previous articles and many requests, we are writing this detailed guide about what cut and sew and what it means by cut and sew manufacturing.
Manufacturers have different methods and ways of the garment manufacturing process. The array includes embroidered clothing, blank clothing lines, cut and sew clothing, screen printing, and much more.
There is a huge number of services that clothing manufacturer offer. Cut and sew is one of them, and it’s popular because of the level of customization it allows to make your clothes look more unique.
To simplify things, we are writing a detailed article about cut and sew manufacturing and everything you need to know about it. So let’s get into details and have a deeper look at the cut and sew manufacturing.
What Does Cut & Sew Mean?
Cut and sew is a method in which a fabric having full length and width is cut into different patterns through a cutting machine. After cutting, these pieces are sent to the assembly department and sewn with other parts.
In the cut and sew process, the garment is cut into several patterns or sizes, then the designs are printed over the clothes, for example, on the front of the T-shirt, on sleeves, and more. Once the design is printed over the cut parts, they are sewn with the reaming part of the garments, making them a complete finished clothing product.
The History Of Cut and Sew
It’s an old process that the clothing industry has used for years. Cut and sew also means to provide an augmented look to the existing garment by dividing them into several parts and then joining them all together.
The term cut and sew widely used in the fashion industry, and this process allows fashion designers to screen print their designs over the garment, like sweatshirts, T-shirts, jackets, shirts, or more. Through this process, you can create the whole garment from scratch with one’s own choice of sizing and customization.
Also read: Everything About the What is a Clothing Manufacturer?
The Process Of Cut and Sew Manufacturing
The cut and sew process might look accessible to you, but when it comes to practice, it takes much hard work and careful consideration. The whole cut and sew manufacturing process is divided into several steps that lead to the making of the final clothing product.
The pre-production involves a strict production process which leads to the manufacturing of the clothing line that is right according to the designer’s requirements. Let’s look at the press for manufacturing clothes through the cut and sew method.
Remember: Cut and sewing is a pure process, so there are no shortcuts you can take in manufacturing.
Creating a Specification Sheet
Beginning this process begins by creating a specification sheet detailing all aspects of clothing that is to be manufactured. A designer creates one using measurements, sizes, sketches of sketches of designs that will be produced; and this document acts as the primary tool used by pattern makers and cloth manufacturers alike for providing ideas of their design concept to manufacturers.
Pattern Making
Pattern making is an essential step that requires keen attention. Only experts with adequate knowledge and experience are needed to make patterns for the clothing line. As it’s one of the essential steps in the pre-production process, the pattern maker must have deep knowledge and understanding of the sizing and measurements. At the same time, the measures that are taken in the process must be accurate and correct.
Garment Sampling
After the pattern is developed, the pattern has undergone the process of sample creation, which means the pattern is sewn with the other components of the garment product and then tested over a model to see its sizing and fitting.
Testing the garment over a model tells a lot about the sizing and measurement of the manufactured product. If you find any error, you can trim and make changes, fix the flaws, and make it right. You should make all the changes before the final approved garment product goes to final production in bulk quantities. Also, We have covered a detailed guide about clothing sample makers.
Finalizing the Design
If you are lucky, your sample will fit over the design the first time, while it takes a couple of tries to get the final and approved design ready for bulk production. You will also need to adjust the pattern size and sample product by editing the fitting.
It might be time talking, and you might need to repeat this process several times until you get the final product. For example, suppose you have an order of 1000 pcs T-shirts, so it’s far better to have a couple of tries than to find your absolute bulk quantity having an error.
When dealing in bulk quantities, you can expect 2 -4 revisions to meet the client’s requirements exactly.
So this was all about the cut-and-sew manufacturing process. The clothing manufacturers strictly follow these steps and sew clothes manufacturing approach.
Why custom cut & sew, manufacturers are essential for your clothing brand?
The clothing product development is a significant step in every aspect, from making the patterns to designing the print over the T-shirt. Everything needs careful consideration. Even if you have a complete detailed blueprint of your design made along with all the specifications ready, you need someone who can creatively read those details and convert those designs or sketches to a real-life finished clothing product. So here comes the cut-and-sew manufacturer who is professional in creating clothing lines from scratch.
Many custom cut and sew manufacturers are available on the internet, but not all of them are best for your brand. So you carefully need to consider the factors of what kinds of product you are selling to find out which cut and sew manufacture will be the best fit for you. Here are a couple of reasons you need to hire cut and sew manufacturers.
- The flexibility of production size
One best flexibility options you have by working with the custom cut and sew manufacturer is the flexible production size. Most of the cut and sew manufacturers have a minimum order production quantity so that you can plan according to your needs and budget.
- Cost-effective
The cut and sew manufacturer is responsible for working over the design or easements you approve, so they must perform their streamlined operation per your design requirements. You get charged just for the services you are getting, making a cost-effective procedure for your brand. You won’t be overcharged for any extra services, and you will only have to pay for the services that you are getting.
Only designing a clothing line takes much time and effort to be finalized. Likewise, pattern making, cutting, and sewing afterward will take much time, and if you can’t wait much longer, you can hire cut-and-sew manufacturers who will get the job done for you, saving you all time, money, and effort.
- Professionals and experienced people to handle your project
These cut-and-sew manufacturers work in the industry and on different projects for a while. Therefore, when working with a cut and sew manufacturer, you can make the most of their extensive clothing industry knowledge and utilize it in your business practices. In addition, the feedback and business advice from the manufacturer will help your clothing business to work on new and innovative business ideas.
The Benefits Of Cut and Sew Manufacturing
Let’s talk about the benefit of cut and sew manufacturing. Here are a few benefits of the cut and sew process.
Control Over The Quality
With cut and sew manufacturing, you get complete control over the quality of garments. In clothing, there are some parts where you get a limited option in terms of editing and customization, but with a cut and sew manufacturer, you get complete control over the quality of the product.
You can free to make changes in hems, buttons, designs, collars, labels, and more. There are minor detail points that you can customize according to your needs, and this might be a good option for you if you want a sense of personalized clothing.
You can create cut and sew clothing for wholesale brands with brand requirements like logos, labels, and flexibility of sizing.
No Limitation on Printing
When the garments are cut into patterns, it becomes much easier to print custom designs over the clothing products you make. You work according to the brand’s needs when printing clothes, including making custom designs. So you can create custom designs with no limitations on design and sizing.
You can use any printing method such as screen printing, ink printing, BTG printing, indirect screen printing, Vinyl printing, heat press printing, dyeing sublimation, printing, heat transfer printing, Airbrushing, and more. Zega Apparel excel in manufacturing all type of clothing and screen printing methods.
More Durable
The clothes manufactured by cut and sew manufacturing are more durable than other clothing types. With a finished amount and sew product, you can expect to use them for a couple of years. In short, it’s worth having an investment.
Furthermore:
- You can get flawless finished products with the cut and sew method.
- You have unlimited design options and can work on any customization you want on your clothing line.
- Cut and sew clothing are comparatively easier and more comfortable to wear.
- They are durable for longer times.
- It’s one of the best options to start your private label brand.
Wrapping Up
So this was all about cut and sew manufacturing. As we mentioned, cut and sew clothing lines have a lot to offer. They are durable, comfortable, easy to set, and flexible with any custom design. Moreover, all manufacturers are skilled in cutting and sew manufacturing.
So, you have a pretty good option in the cut market and sew manufacturing. You can opt for overseas clothing manufacturers, as they offer lower prices, and their in-house production capabilities can help you with anything you need.
