Zegaapparel Blog

How to Choose the Right Printing Method for Your Custom T-Shirts

Table of Contents

With tons of options in almost everything we buy, it’s becoming challenging for everyone to choose from the vast array of options. The fashion industry, the biggest and highest evolving rate, is changing daily. Every new week there is a new trend in clothing, and celebs or social media Instagram influencers are spotted wearing something new and unique, making it a trend for the fan base. One significant trend in this fashion industry is custom printing over custom-designed clothes.

Recent advancements in printing technologies, machines and methods have revolutionized the custom printing industry significantly. Custom T-shirt printing allows customers to select designs they like from multiple options available on multiple T-shirt manufacturers’ platforms and clothing brands’ inventory for on-demand T-shirt manufacturing services. Customized T-shirt printing gives individuals an opportunity to stand out with unique looks featuring their choice of design, custom print pattern and fabric

Printing Discussions: Why Choosing the Right Method is Vital for Your Clothing Line’s Success

Printing the clothes design professionally for a better and enhanced design look is critical for clothing brands. According to Statistica’s research, the overall reach of custom T-shirt and design manufacturing is expected to reach global sales of around $10 billion by 2025. We have seen a significant rise in demand for digital ecommerce platforms and custom clothing manufacturing that is still growing daily. Looking at the increasing numbers, we can easily conclude that both custom T-shirt manufacturing and custom T-shirt manufacturers are here to stay.

The custom Clothing manufacturing line has become a separate niche for many brands and businesses. You can offer to create a custom clothing line for many companies by providing them to manufacture a hg class clothing line with their brand logo, making your brand line visually attractive and serving as a marketing tool for your company.

The fashion industry is wide, which allows designers and brands to work on creative ideas and designs. But before you choose a T-shirt printing method for manufacturing your clothing line, there are several factors that you need to figure out. Let’s dive into it and checkout

  • The image or design quality

The image of the design you are willing to print over your clothing line is one of the critical things you must pay attention to. It’s essential to have a visually attractive and appealing design image to look good over your T-shirt. You must choose a reliable T-shirt printing method as per your design and the best fabric combination to make your design look the best.

  • The Turnaround time of manufacturers

It’s pretty common in the fashion industry to get the manufacturing of your clothing line delayed by the manufacturer side. Delaying in the shipping of your clothing line might bring a lot of risk and bring defame to your brand name. So it’s critically essential for your clothing brand to connect with a professional clothing manufacturer in manufacturing custom T-shirt lines for you. Working with a reliable manufacturer will ensure you deliver your clothing line to your doorstep quickly to reach the market quicker.

Also, you must focus and pick suitable printing methods according to your deadline. Digital printing is the best time-efficient, cost-effective method for fewer production units, making it an excellent option to rely on if you have a short deadline, unlike offset printing methods that require more time and effort. Offset printing methods need additional steps to set up, design, and print your clothing line.

  • The color accuracy

There are countless reasons to pay deep attention to what kind of color you will have in the finished product. The color and tone of your custom clothing line can even make or break your clothing line, as the human mind finds color easily readable and a broad audience like to wear clothes with unique and vibrant colors.

Also, you will need to make sure that the primary color of your T-shirt suits the tone of your design over the T-shirt. Moreover, some colors might not perform well with the fabric and lose color when washed. Therefore you must choose a suitable printing method that quickly lets the color penetrate the clothes while printing and makes it prominent.

  • Unique design requirements

You must note that the custom design that you are printing over the fabric if it is compatible with the printing method or not. Different types of printing methods are used to make different custom designs. You can’t screen print an embroidery design with the help of a printing machine. Instead, when creating embroidery designs you will require an embroidery machine and must pay close attention to certain areas such as measurement. As with anything, there will be various things to measure and consider prior to starting an embroidery design project. You will need to consider the design type, color visibility, stitching options, fabrics, direct-to-garment printing, and flexibility of colors while choosing a printing method.

Also, based on your design and printing, you will be charged as per your printing method requirements and custom design. If your plan is much more detailed and needs a high level of detail and complex structure with multiple colors, then you must go with a cost-effective and faster printing method that repeats the design print over clothes and vice versa.

All types of Custom printing options that you can choose from

Screen printing

Custom Printing

The t shirt screen printing method is one of the best, most effective, and most widely used methods used among custom t shirt manufacturers and clothing brands. The process involves using ink through a mesh stencil pressed onto the fabric to screen print the design into the material.

Screen printing is a cost-effective and efficient printing technique. It may be applied to various fabrics, including cotton, polyester, and mixes, and is perfect for patterns with one or two colors. For large orders, screen printing is economical and results in manufacturing brilliant, durable prints. It is not the best option for designs with many colors or detailed features, and it might be expensive for small quantities.


  • Best for clothing designs have one or two colors
  • Results in vibrant colors and long-lasting prints
  • Cost-effective for large manufacturing orders

When not to use

  • Not recommended for designs with many colors or deep details
  • Expensive for small orders

DTG (Direct to Garment Printing)

DTG Printing

Direct-to-Garment Printing, or DTG, is a popular digital printing technique that is best for printing images directly over the fabric using a specialized inkjet printer. Designs with several colors are good to go with DTG printing, as images contain a vast number of colors and different shades, and the DTG printer can handle colors very well, making it one of the best t shirt printing method for printing clothing lines.

Little orders and keen detailing are perfect candidates. If you want, DTG produces a soft, comfortable, high-quality, and long-lasting print. Although the process is inappropriate for all fabric types, it works well on specific materials, including cotton blends, 100% cotton, Tri-blends, and bamboo. This printing method can be pricey for large orders.


  • Ideal printing method for small orders
  • Best for designs having many colors or deep details
  • Produces soft, comfortable, and high-quality prints

When not to use

  • Not suitable for all fabric types
  • It might be expensive for large orders

Dye Sublimation Printing:

Sublimation Printing

The dye sublimation printing process is another printing method that t shirt manufacturers widely use in the industry. As the name says, the design is dyed over the fabric in this process. the process includes heat, and designs are printed on a specific transfer paper and then transferred to fabric using the dye sublimation printing technique using heat.

The Dye sublimation process is used in many manufacturing as it supports many fabrics, including polyester and mixes, and produces vivid, finely detailed prints that are long-lasting. Nevertheless, cotton materials cannot be used with it, and small orders might be costly.


  • Accurate design, Vibrant colors, and detailed prints
  • Suitable for a variety of fabrics, including polyester and blends
  • Provide Long-lasting prints

When not to use

  • Not suitable for cotton fabrics
  • It can be expensive for small orders

Vinyl cutting:

vinyl Cutting

Vinyl cutting is cutting designs from vinyl material and then applying the cut design over the fabric using heat. Heat makes the procedure more precise and permeant over the fabric. Vinyl cutting is one of the best methods for accurate composition and prints.

Vinyl cutting can create prints of exceptional quality and durability on various materials, including cotton and mixes. However, it is ineffective for designs with many colors or tiny details, so if your plan has minute details, you might have to consider another printing method.


  • Considerable for small orders
  • Ideal for designs having few colors
  • High-quality and long-lasting prints

When not to use

  • Not suitable for designs having  many colors or intricate details
  • The method may not be ideal for all kinds of fabrics.

Heat Transfer:

The heat transfer printing method is a widely used method in the fashion industry. The process involves transferring the design over the fabric using special heat paper. The process is compatible with print design over array of fabrics type, while the best fabrics for heath printing are polyester and cotton fabric. However, transferring the design over the vinyl fabric takes more time compared to cotton and other fabrics. Talking about the results, the heat transfers provide a high multi-color vibrant result.

Moreover, the heat printing process over the vinyl fabric and paper results in the best design looks. On the other side, the paper with heat transfer provides a flexible touch and smooth look over the clothing line with a simple design with text, shapes, or patterns. What makes heat transfer one of the best methods is its eco-friendly use of water-based mixtures.

Additionally, the heat transfer results in permanent design over the fabric as the design is transferred using high-temperature heat.


  • High-quality, color-full vibrant printing
  • Cost-effective for small manufacturing orders
  • Ability to produce an array of substrate
  • Effective for small runs manufacturing

When not to use

  • Offers a limited time of durability
  • Don’t wash it often
  • Less stretchability



You might already have an idea about embroidery manufacturing. Although it’s one of the traditional methods of manufacturing clothes, still it’s in popular demand. The process includes a needle and thread, embroidery stitches, patterns, styles, or designs over the fabric.

Creating a high-quality, long-lasting print of exceptional quality and durability makes this method perfect for designs with fine details. Cotton and mixes are among the textiles that can be embroidered on. However, it might be pricey for huge designs or designs with numerous colors.


  • Best for designs with small details
  • Results in high-quality and long-lasting print
  • Good to work with a variety of fabrics, including cotton and blends.

When not to use

  • Not ideal for large designs or designs with many colors
  • It may not be suitable for all fabrics.

What clothes printing should you choose for your clothing line brand?

Before you choose a printing method, you need to analyze how many complex designs your clothing line needs. Then, in accordance with these methods, you will know whether you need DTG printing, screen printing, vinyl printing, sublimation printing, or any other type of printing.


There are various factors to keep in mind when choosing a printing method for your clothing line, including style, feel, durability, and quality of clothes. Your designs may also be significantly altered depending on which printing method you opt for when customizing T-shirts. Make sure you select the suitable printing method for your clothing line. In this blog post, we have mentioned the criteria to consider when choosing whether you’re making custom t-shirts for your company, event, or personal usage.

The best printing technique will be determined depending on your design, budget, quantity, and desired results. While specific printing techniques could be more economical for printing significant amounts, others might be more suited for producing detailed designs or vivid colors.

Share Post
Tom Brady
Tom Brady

Tom Brady is the weekly publisher of fashion blogs and articles. He is devoted to providing his readers with a fast-paced story, whether a blog or an article. What began as an undergraduate hobby of writing about the fashion industry has now become a top blog and full-time role for him. His interest is simple, anything that attracts readers about the fashion industry.

Tom Brady

Tom Brady

Tom Brady is the weekly publisher of fashion blogs and articles. He is devoted to providing his readers with a fast-paced story, whether a blog or an article. What began as an undergraduate hobby of writing about the fashion industry has now become a top blog and full-time role for him. His interest is simple, anything that attracts readers about the fashion industry.