Five Herculean Challenges Clothing Manufacturers Have to Tackle

Five Herculean Challenges Clothing Manufacturers Have to Tackle

Write By: admin Published In: ROOT Created Date: 2019-08-28 Hits: 602

Clothing manufacturing is labor-intensive that is marked by small fixed capital investment, a broad array of product design styles, and so input materials; varying production quantities; intense competition and many times high claim on product quality. The clothing manufacturing advanced as art and went through various technical changes and modifications. Garment products are prepared in a wide array of style & design variations that leads to an increase in the intricacy of the manufacturing procedure.


Similar to the other production industry, the clothing industry is dynamic as well. Apparel is a primary human need; it is a way to express social status and fashion as well. Hence, clothing manufacturing has a wide scope of growth and expansion all around the globe. Yet at the same, clothing manufacturers have to face a lot of challenges. In this blog post, I am going to discuss five herculean challenges that clothing manufacturers have to tackle.

·        Consumer Choice and Population Variability

·        Issues regarding supply chain

·        Challenges in design styles and production

·        Tough competition that every brand face

·        Ecological challenges face during production

Consumer Choice & Population Variability

Clothing manufacturers face-the the first challenge of taking into account consumer choice and population variability while embarking on the process of clothing manufacturing. Since it is hard to comprehend and predict the choice of each and every consumer, clothing manufacturers have to manufacture a wide range of product mix. The consumer choice is unpredictable and unstable, and there exists a broad variation in their physio graphics and demographics. Furthermore, garment manufacturers also have to bear in mind the potential consumer’s age, living style, education, income, occupation, education, and ethnicity, etc. because these factors have a deep impact on the choice of consumers. In this time and age, a great variation is taking place in the consumers’ choice due to awareness and availability of information regarding design and products. They have become more choosy and complex to understand.

Consumers’ choices vary largely across the target market. Practically everyone demands reasonable prices and familiar style variations, but sometimes they demand the latest style trends. Nevertheless, a manufacturer is not capable of directly transferring consumer’s choice in different product designs to fulfill their demands.

Issues Regarding Supply Chain

Multiple factors are involved in the production of custom made hoodies, as the clothing item used in manufacturing these custom made hoodies is prepared from different elements. For instance, a man’s common shirt is comprised of cotton or polyester fabric, several accessories and trims, such as nonwoven interlining, printed or woven care labels, brand labels, sewing threads, and snap fasteners or buttons. Since each element is produced by different dealers, the delay in delivery of any single item may lead to delay in the production of the shirt.

The clothing supply chain is intricate and challenging owing to worldwide outsourcing, longer processing times, and brief seasons. It is particularly difficult to predict the shifting styles, and the supply-chain is intricate by hard to mention impediments, processing times, and costs. The main aspect of the supply chain is accountable sourcing, which considers other considerations such as chemical safety, product safety, compliance, and sustainability. In advanced garment production, the stress on quality is growing and better dexterity and intelligence in the supply chain are anticipated. Custom hoodies dealers and administrators with small inventories try to be as responsive as possible and respond instantly to customers’ needs and demands. Retailers are always in an effort not to enhance the retail prices in a ratio with the increase in the cost of production. Therefore, the latest push on markup is quite high.


The clothing manufacturers are also confronting challenges from online sales, which carry on tipping over the garment sector. Each and every company is generating creative ideas to gain excellence in internet sales. Since the dominance of internet utilizing companies stays, there is going to be a tough competition among them.

Challenges in Design Styles & Production

Another big challenge that the clothing manufacturers have to tackle is related to design styles and production. A huge number of design modifications are involved in garment designing in each season. As a result, clothing manufacturers have to deal with an enormous number of design modifications and alterations. Conventionally, the apparel production process has been carried out by production laborers who do the cutting, sewing, and other functions in a regular manner. Despite the advancements of technology, the clothing industry continues to be a labor-intensive sector. One among the other worldwide concerns in garment manufacturing is increasing labor costs.

Tough Competition

Clothing manufacturers and dealers always relate that garment production is greatly competitive. A garment competitor trades in similar garment items within the same market, stores, and to the same consumers. Distributors conduct comparison shopping to examine the service, quality, and price of their counterparts in the industry.

Ecological Challenges

One among the biggest if not the biggest challenge around the world for the whole economy is eco-friendly and durable development. The unsteadiness of production, as stated, is a pertinent challenge for all industries, but it is more relatable to the apparel industry. The clothing industry contaminates the environment quite significantly.

The substantial threat concerned with the clothing manufacturing process is imparted by wet processing of items such as custom hoodies, printed t-shirts, etc. This can leads to water pollution. During the manufacturing of these products, the toxic discharges are released into the water that poses a threat to aquatic lives and humans as well. Usually, a clothing item is discarded when it stops providing its desired service or if its trend becomes obsolete. The rejected piece of clothing is either recycled or is thrown away. If it is thrown away, it leads to an increase in environmental pollution. The idea of zero discharge of harmful chemicals demands retailers and manufacturers to show responsibility for environmental problems.


There exists no industry that is free from problems and challenges, so does the apparel industry. But with effective planning and strategy, the clothing manufacturers can overcome these challenges quite easily.

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